Audiovox CCS-100 Service Manual Page 7

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Installing the Audiovox CCS100 Cruise Control on the
Honda Pacific Coast PC800 Motorcycle
Page 5
Copyright © 2001-2006 by Bruce Pickett. Copying or printing for personal use is permitted. All other rights reserved. January 21, 2006
Vacuum System
The CCS100 cruise control requires a constant source of vacuum. Vacuum is what supplies the
mechanical power for the throttle actuator. The Pacific Coast's two carburetors each have a
vacuum source. The vacuum source on the #1 (left) carburetor is used to provide vacuum to the
auto fuel valve; however, the one on the #2 (right) carburetor is normally unused and is capped
off. It is possible to use only one vacuum source to supply the servo, but this may not provide
sufficient vacuum under all situations. It is recommended that both carburetor vacuum sources
should be used.
When a vehicle is using cruise control while traveling up long hills, more suction is needed for
the servo to pull the throttle further and harder. On vehicles with larger engines, there is often
enough suction available to provide all the needs of the cruise control servo without needing
assistance. But on small vehicles such as the PC800, the meager suction provided by the
carburetors can easily be overcome by hard pulls, causing the cruise control to slacken off.
Consequently, the PC800 needs the assistance of a vacuum reserve. The vacuum canister (VC)
provides this extra vacuum reserve to help the CCS100 maintain a constant pull.
Since there is limited space within the PC800's fairings within which to mount equipment, the
size of the vacuum canister will be limited in order to fit inside. Since it may be impractical to
install a single, large volume vacuum canister, if more vacuum reserve is needed, two or more
smaller vacuum canisters may be connected in series with additional lengths of vacuum tubing.
Also, it is not required that the vacuum canister be located next to the servo; they could be
separated by several feet, as long as there is sufficient length of vacuum tubing.
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